What Size Is a 7/8 Inch Drill Bit Used For? Sizing and Setup Guide

For any hole that needs to finish at seven-eighths of an inch across, a 7/8 inch bit is the simple answer. Confusion starts when someone wants to tap that hole for a bolt. A 7/8-inch bit is not automatically the tapping drill for a 7/8-inch fastener — those are separate decisions, and mixing them up is the most expensive mistake in this size class.

What Size Hole Does a 7/8 Inch Drill Bit Make?

McMaster-Carr lists a dedicated 7/8 inch drill-bit category, confirming it as an ordinary stocked fractional size. Fractional bits carry their diameter in the name, so the number on the shank is the hole you get for a plain hole.

  • Rounding to “about 22 mm” loses 0.225 mm, enough to matter in a clearance fit.
  • Real-world holes run slightly oversize. Runout, resharpened edges, and material grain push a drilled hole past nominal. Go down a size when the fit is tight.

What Is a 7/8 Inch Drill Bit Used For?

It handles clearance holes for large bolts, pipe and conduit penetrations, anchor-bolt passes, and enlarging existing holes in wood, plastic, and soft metal — a workhorse size in framing, plumbing rough-in, and fabrication.

  • Clearance for large fasteners. A hole slightly larger than the bolt lets it slide through without threading.
  • Conduit and pipe pass-throughs. Common where a run passes through a stud or plate.
  • Anchor and lag bolts. A pilot or clearance hole prevents splitting and keeps the anchor seated square.
  • Enlarging an existing hole. Step up in small increments rather than jumping to 7/8 inch.

Match the bit to the material: twist bits for metal, brad-point for clean entry in wood, masonry for concrete or brick. Our roundup of the top 7/8 inch drill bits for tough jobs covers tested picks by material.

Where the 7/8 Inch Number Stops Helping: Tapped Holes

For threaded holes, drill size is set by the thread standard and pitch, not the nominal 7/8-inch figure. Two different threads at the same diameter need two different drills.

The formula: tap drill diameter = major thread diameter − (1 ÷ threads per inch). For a 7/8-inch thread at 9 TPI, that lands near 0.764 inch — noticeably smaller than 7/8 inch. At 14 TPI, the required drill shrinks further.

That is why a generic drill chart fails here. Tap-drill sizes belong to the fastener standard; Bolt Depot’s US tap/drill table matches a thread specification to its drill. Identify the thread callout — diameter and pitch — then look up the drill.

Goal Drill Size Rule Example
Plain 7/8 inch hole Use the 7/8 inch bit directly 0.8750 in / 22.225 mm finished
Clearance for a bolt Nominal bolt diameter plus a small margin Bolt slides through without threading
Tapping a 7/8-9 thread Major diameter minus 1/TPI 0.875 − 0.111 ≈ 0.764 in
Tapping a 7/8-14 thread Major diameter minus 1/TPI 0.875 − 0.071 ≈ 0.804 in
Conduit or pipe pass-through Sized to the outside diameter of the run Framing and panel work
Enlarging an existing hole Step up in small increments Reduces grab and chatter

Setup Mistakes That Ruin the Hole

Most failures trace back to wrong bit for the material, too much speed, and no support under the workpiece.

  • Confusing bit size with fastener size. A 7/8-inch bit is not the tapping drill for every 7/8-inch thread — check pitch first.
  • Running too fast. Large bits want lower RPM; spin a 7/8 inch twist bit fast in steel and you’ll burn the edge.
  • Skipping the pilot. A small pilot hole keeps a large bit from wandering on entry.
  • No backing. Clamp a scrap board behind the workpiece to stop blowout.
  • Rounding the metric. Treat 7/8 inch as 22.225 mm when the fit is tight, not 22 mm.

FAQs

Is 22 mm the same as 7/8 inch?

No. That 0.225 mm gap can change a tight fit into interference. Use the exact metric equivalent when tolerance matters.

Can I use a 7/8 inch bit to tap a 7/8-inch bolt hole?

Usually not. Tap-drill size depends on thread pitch via major diameter minus one divided by TPI. For most 7/8-inch threads the correct drill lands well under 0.875 inch. Identify the thread specification first, then match the drill.

What material can a 7/8 inch bit drill through?

With the right bit type, it handles wood, plastic, mild steel, and masonry. Twist bits cover metal, brad-point bits clean up wood entry, and masonry bits handle concrete and brick. Slow the speed for harder stock.

References & Sources

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